[ANSS-netops] Net-Ops: Small/Remote Style Vault

Mark E Meremonte meremonte at usgs.gov
Sat Feb 21 01:08:39 GMT 2009


Hi all,

 At the last February 2008 ANSS Net-Ops meeting we discussed a bit about 
vault systems used by various institutions/agencies.  And, I understood 
there was interest in a smaller, versatile, robust, water tight, and 
easily transportable vault system that could be utilized by all, i.e., a 
standardized system.  If I remember correctly, there are several goals of 
the Net-Ops meetings:
- promote cooperation
- encourage ideas 
- exchange best practices on instrumentation, communications, power, 
grounding, installation techniques, inventory, and monitoring tools
- promote standardization especially for broadband and strong motion 
stations

In an effort to move toward these goals, I present information here to 
promote vault standardization of small/remote style vaults which use 
minimum resources to produce maximum response results to obtain 
high-quality data.  At meeting Greg Steiner discussed the CERI vault, 
there was discussion on several types of vault used by Pasadena from small 
to large with their largest being similar to the TA (Transportable Array) 
style vault, a small style vault (by whom I do not remember) that was made 
out of a PVC tube with a PVC lid, which had a conduit connection 
protruding from the top, and a small/remote style vault (which also 
doubled as a tabletop at the meeting) shown by myself.   The primary 
differences from USGS's investigations between good structurally designed 
and insulated small vaults and large vaults such as the McMillan, CERI, or 
TA vaults are poorer response in the low frequency range below 30 seconds 
and more excited by microseisms in the range between 4-10 seconds by about 
10 db.  See ANSS Vault Design Test results below:

Vault types annotated in plots are:
ALQM - McMillan style to specs except using a gabled roof rather than lean 
type; soil mounded up to edge of lid.
ALTA - TA style to specs; soil mounded up to edge and over lid.
ALQT - TA style w/ concrete poured from base all the way up to surface 
around outside of corrugated conduit; soil mounded up to edge and over 
lid.
ALCE - CERI style vault to specs; soil mounded to edge and over lid.
ALQO - Small/remote style vault composed of 16" O.D. fiberglass tube 
embedded 2" into 10"x18" of concrete with tile base; buried under 20" of 
soil.
ALQI - Same as for ALQO except the entire vault was isolated by an outer 
shell using an overpack barrel; all buried under 14" of soil
For vault test photos and a powerpoint presentation on vault responses 
see: ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/VaultTests/ .

Since the meeting I have made a few improvements on the vault and 
installed the first one at station MOOW in the IW Network near Moose Ponds 
below Teewinot Mtn in the Grand Teton National Park (see photos of the 
MOOW installation at 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/StationMOOW).  The vault, 
itself, is made from a standard 18" inner diameter (ID) fiberglass tube 
with a 1" wide fiberglass flange attached around the base, and a 
polyurethane lid with a silicone seal embedded in the lid to fit over the 
1/4" thick wall of the tube. 

The standard vault design specifications are:


Vault -- 18" ID x 18" H x 1/4" T fiberglass tube with a 1" wide flange:
   see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault2_Lid-Opened.jpg

-- fiberglass tube is strong and resilient,
-- flange helps anchor vault in concrete,
   see vault installed at station MOOW:  
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/StationMOOW/MOOW_Vault-in-Concrete.jpg

-- Because the vault is made from a tube, the height of the vault can be 
changed to accommodate taller instrument configurations.

Base -- 1/2" T x 20" D glass plate, sand blasted on both sides, and bonded 
to 1" wide flange on base:
    see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault5-Tilted_GlassBase.jpg

-- rough surface helps bond concrete, 
-- provides electrical isolation with the Earth, 
-- provides a nice flat, even surface for seismometer,
-- sand blasted surface minimizes seismometer slippage,
-- it is a water tight seal.

Lid -- a 2" thick polyurethane lid with embedded U-shaped silicone seal:
   see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault3_Lid-SilconeSeal.jpg

-- the polyurethane makes the lid lightweight and strong,
-- the U-shaped seals against both sides of the vault as well as along the 
top of the rim providing a water tight seal.

Cable Access -- vault engineered with two approx. 4" square fiberglass, 
flat-based mounting plates built into the vault wall:
   see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault12_Shelf_SeisTemplate.jpg

-- mounting plates provide a flat base to attach conduit fittings for 
cable access,
-- the fittings are PVC bulkhead water-tight fittings w/ EPDM gaskets (
http://www.plumbingsupply.com/bulkhead.html) and provide a water-tight 
seal,
-- the mounting plates are 180 deg from each other and just below the lid; 
and will allow side by side vaults to be installed w/ conduit installed in 
between,
-- one of the plates is initially drilled to accept a 3-1/8" bulkhead 
fitting which will accept 2" ID PVC or liquidtight conduit,
    Note: we used liquidtight conduit at station MOOW:  
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/StationMOOW/MOOW_LiquidtightConduit.jpg

-- reducers can be used to accept smaller 1.5" PVC or liquidtight conduit 
or other.

Latch system -- the lid is clamped to the vault using three EPDM rubber 
latches:
    see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault9_Latch-system-closeup-closed.JPG

-- EPDM is a strong, weather resistant rubber,
-- keeper of the latch is galvanized steel mounted/bonded on edge of the 
2" wide lid,
-- base of the latch will be made of fiberglass bonded to side of the 
vault with a stainless steel bolt instead of the metal base as seen in the 
photo.
Note: the vault installed at station MOOW has latches that will be 
replaced with the ones described above.

Inner shelf system -- a shelf has been engineered inside the vault
    see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault12_Shelf_SeisTemplate.jpg

-- shelf is 7" Wide and can be removed to access seismometer,
-- shelf resides about 11" up from the base and below cable access 
mounting plates,
-- shelf can be used to rest/anchor other components such as surge 
protector,
-- optional:  add another opposite shelf to possibly allow datalogger to 
reside inside vault; may also need to increase height of vault depending 
datalogger;  Note: some CMG systems have a digitizer cap which will fit 
inside vault too.

Broadbands -- The design can accommodate any number of seismometers:
-- Currently we install both a CMG3T- ESP and a MEMS seismometer in the 
vault for our remote regional stations,
-- a STS-2 with room to adjust the legs,
-- a CMG-40T or CMG-40TD w/ digitizer cap
-- Trillium 120

Strong Motion Mount -- a type of elevator bolt which can be bonded to 
glass plate:
    see 
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/CurrentPhotos/Vault16_SM-ElavatorBolt-Closeup.jpg

-- nominally a 1/4" x 20 elevator bolt.
--  it's base is flat, wide and circular with a number of holes that allow 
bonding material to envelop it and hold fast,
-- the bolt fits both an Episensor and a MEMS mounts.
Note: Currently the bolt is not included in vault manufacture but I can 
provide info where to purchase and bonding agent if interest. 


Well that is the best I can do to describe the vault and show its response 
characteristics in an email.  Most of you have seen its main design at the 
last meeting and some have seen it installed at the vault test site in 
Albuquerque.  My interest is to promote its adoption and use. 

Since the meeting several members have expressed interest and I have sent 
them some info already.  Currently, I am interested in manufacturing about 
6-8 of these.  The cost of each is estimated to be somewhere between 
$500-600.  I know this may sound expensive to some or if not most of the 
regional networks.  But if you add up the costs of each of us visiting 
different stores by vehicle or searching on-line for appropriate 
materials, talking to reps on the phone, shipping the hardware bought (if 
it is the correct hardware), and the effort, time, and salary to build our 
individual style vaults, then you will discover that much expense and 
personal time were incurred.  This system will be essentially 
off-of-the-shelf and ready to be deployed with little to no tinkering. 
However, in part because of these economic times, in part due to the 
creation of some fiberglass templates, and in part to devoting some custom 
labor,  the manufacture is hard pressed to produce less than 20-30 vaults 
to make it worthwhile; and, of course, the more systems to be produced the 
cheaper an individual system will cost.

Thus, I am asking everyone to please evaluate what I have proposed and 
respond with your interests or comments especially in light of the Net-Ops 
goals and cooperation amongst ANSS regional networks.   I make no bones 
that I have a personal, professional interest to encourage others to join 
in the manufacture and purchasing of these vaults.  Currently, I have one 
major interest -- Bureau of Reclamation to replace about 6-8 vaults in the 
Paradox Valley Seismic Network in western Colorado which monitors the 
Delores/Colorado Rivers desalination project which the USGS is a 
cooperator.  Also, currently, I am planning to install two new IW stations 
where these type of vaults would be beneficial to the remote, quiet 
locations they will be installed.

Finally, sure some may want a different type of bulkhead fitting possibly 
or some other small change; but in my 26 years of installing vaults for 
regional network monitoring and for teleseismic monitoring where I have 
used CERI vaults, McMillan vaults, TA vault style, numerous irrigation 
style vaults, electronic pedestal type vaults, quick PVC tube style 
vaults, upside down garbage can vaults, small salad bowl style vaults, 
etc., this style vault satisfies all requirements I have encountered thus 
far.   And, I have noticed these days, there is more interest to not only 
install the seismometers in the vault but the datalogger too.  Guralp's 
systems with digitizer caps makes it simple for others who use the RT-130 
or Q330 systems, the option to increase height tube makes it possible.  Of 
course, my interest is to install the vault at least 1 foot below the 
Earth's surface or more.  Hence, why I rather have an above ground 
electronic shelter for regional network installations especially remote 
installations like we have in IW network and two more (McCall and Fox 
Creek, ID) are planned for this summer.
see:
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/StationMOOW/MOOW_BelowSurface1.jpg
ftp://hazards.cr.usgs.gov/meremonte/VaultDesign/StationMOOW/MOOW_BelowSurface2.jpg

I have tried to include all parties that may have an interest. If you are 
on the Net-Ops list already and receive a duplicate copy, I apologize.

Thank you for your time,
Mark

******************************************************************************
Mark E. Meremonte             Geophysicist    USGS/ANSS/NEIC

U.S. Geological Survey      Work: 303-273-8670   Cell: 303-478-5766
MS 966, Box 25046               Email: meremonte at usgs.gov
Denver, CO  80225                Web: http://geohazards.cr.usgs.gov
 
Ship:  U.S. Geological Survey, 1711 Illinois St., Golden, CO 80401
******************************************************************************
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